Horner-apg XL7 OCS User Manual

User Manual for XL7 OCS MAN0974-01-EN HE-XW1E0 / HEXT391C100 HE-XW1E2 / HEXT391C112 HE-XW1E3 / HEXT391C113 HE-XW1E4 / HEXT391C114 HE-

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XL7 User Manual CHAPTER 18: MAINTENANCE 18.1 Firmware Updates The XL7 OCS products contain field updatable firmwa

XL7 User Manual 18.2.2 Battery Replacement The XL7 OCS uses a lithium ion battery available from Horner APG. Below are the step

XL7 User Manual CHAPTER 19: TROUBLESHOOTING / TECHNICAL SUPPORT Chapter 19 provides commonly requested troubleshooting i

XL7 User Manual 19.1.1 Connecting Troubleshooting Checklist (serial port – MJ1 Programming) 1. Programming and debugging must use MJ1 or USB Min

XL7 User Manual - Average logic scan rate - Application memory usage - Loaded firmware versions - Loaded protocols - Removable media access

XL7 User Manual 11. Total drop length for each drop should not exceed 6m (20 feet). A drop may include more than one node. The drop length adds

XL7 User Manual Main Index %Q bits, 40 %S & %SR, 74 Accessories, 15 Accumulator, 44-46 Alarms, 69 Alpha-numeric key

XL7 User Manual Model / I/O Overview, 40 Overview, 38 Relay Outputs, 40 Removing the I/O Cover, 38 Solid-State Digital Outputs, 40 Universal Ana

XL7 User Manual Sub-Menus, 54 System Menu, 53 Clone Unit, 62 Fail-Safe System, 61 Load Clone, 63 Removeable Media, 60 Set Beeper, 59 Set Date/Time

XL7 User Manual Index of Figures & Tables Figure 2.1 – Visual Overview of the XL7 OCS ...

XL7 User Manual CHAPTER 1: SAFETY / COMPLIANCE 1.1 Safety Warnings and Guidelines When found on the product, the foll

XL7 User Manual Figure 17.1 – System Menu ...

XL7 User Manual g. Make sure the unit is turned OFF before making connection to terminals. Make sure all circuits are de-energized before making

XL7 User Manual CHAPTER 2: INTRODUCTION 2.1 Visual Overview of XL7 OCS Figure 2.1 – Overview of

XL7 User Manual 2.1.3 Manual Index Major topics of interest may be found in the Index towards the end of this manual. 2.1.4 Table of Figures L

XL7 User Manual - On board Ethernet port (10/100Mbps) for Cscape programming and application defined communication, with Auto MDI/MDI-X. 2.4 Re

XL7 User Manual CHAPTER 3: MECHANICAL INSTALLATION Note: The datasheet is the first document to refer to for model-spe

XL7 User Manual 3.3 Mounting Orientation 3.3.1 XL7 OCS Mounting Clip Figure 3.2 – XL7 OCS with Mounting Clips 3.3.2 XL7 OCS Mounting Ori

XL7 User Manual 3.4 Panel Cut-Out For installations requiring NEMA 4X liquid and dust protection the panel cutout should be cut with a tolerance

XL7 User Manual 3.6 Factors Affecting Panel Layout Design and Clearances The designer of a panel layout needs to assess the requirements o

XL7 User Manual PREFACE This manual explains how to use the XL7 OCS. Copyright© 2013 Horner APG, LLC, 59 South State Avenue, Indianapolis, Indi

XL7 User Manual 3.6.5 Noise Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed. B

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XL7 User Manual CHAPTER 4: ELECTRICAL INSTALLATION Note: The datasheet is the first document to refer to for model-speci

XL7 User Manual 4.4 Primary Power Port Table 4.1 – Primary Power Port Pins PIN Signal Description 1 Frame Ground 2 0V Input power supply gro

XL7 User Manual CHAPTER 5: SERIAL COMMUNICATIONS 5.1 Overview All XL7 OCS models provide two independent serial po

XL7 User Manual 5.4 RS485 Termination Proper RS485 termination minimizes signal reflections and improves reliability. Both the MJ2 and MJ3 seri

XL7 User Manual CHAPTER 6: CAN COMMUNICATIONS Note: For additional CAN information, refer to the CAN Networks manual

XL7 User Manual 6.4 Cscape Programming via CAN The CAN1 port supports CsCAN Programming Protocol. If a PC has a CAN interface installed (via PCI

XL7 User Manual CHAPTER 7: ETHERNET COMMUNICATION 7.1 Ethernet Module Protocols and Features The following table des

XL7 User Manual Figure 7.1 – I/O Configuration Dialog 3. Click the Config button to the right of LAN1 for LAN 1 or LAN2 for LAN2, reveali

XL7 User Manual LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG, LLC, ("HE-APG") warrants to the original purchaser that the X

XL7 User Manual 4. Configure the Ethernet Module parameters as follows: IP Address: Enter the static IP Address for the Ethernet Module being c

XL7 User Manual Configuration – The configuration for the IP Address, Net Mask, or the Gateway will be assigned using the value in the Default Se

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XL7 User Manual CHAPTER 8: COMMUNICATION OPTIONS 8.1 Overview To supplement the built-in MJ1, MJ2 and MJ3 serial por

XL7 User Manual CHAPTER 9: REMOVABLE MEDIA 9.1 Overview All XL7 OCS models provide a Removable Media slot, labeled Me

XL7 User Manual 9.4 Using the Removable Media Manager The Removable Media Manager is an interactive XL7 OCS screen that performs the following

XL7 User Manual Cscape can also save an application directly to a MicroSD card, which is plugged into the PC’s MicroSD compatible card reader by s

XL7 User Manual Table 9.1 – Filename Special Symbols Symbol Description Example $Y Substitutes the current 2 digit year 2004 = 04 $M Substitutes t

XL7 User Manual CHAPTER 10: GENERAL I/O Note: Each XL7 OCS unit is sent with a datasheet in the box. The datasheet is the first document to ref

XL7 User Manual Figure 10.2 – XL7 I/O Cover Removed (sample I/O board) Once the back is removed the jumper selection can be changed. The jump

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XL7 User Manual 10.3 Model and I/O Overview Table 10.1 – I/O and Model Overview XL7 Models DC In DC Out Relays HS In HS Out mA/V In mA/V RTD/Tc

XL7 User Manual When the controller is stopped the operation of each output is configurable. The outputs can hold the state they were in before th

XL7 User Manual Protection for Inductive Loads Inductive loads can cause reverse currents when they shut off that can shorten the life of relay co

XL7 User Manual The analog inputs have a digital filter that can be used to filter electrical noise that may be unavoidable in some installations.

XL7 User Manual CHAPTER 11: HIGH SPEED I/O (HSC / PWM) 11.1 Overview In addition to the compliment of simple analog a

XL7 User Manual 11.3 High Speed Counter (HSC) Functions The XL7 supports two very high speed, configurable counters. There are four dedicated inp

XL7 User Manual Width High 1 µs Counts – In this sub-mode the accumulator value will contain the number of 1 µs counts the pulse is high. W

XL7 User Manual 11.3.5 Quadrature Quadrature mode uses two HSC inputs, any of the four HSC inputs can be assigned for this purpose. Quadrature

XL7 User Manual Table 11.2 – HSC Functions Register Map Register Frequency Pulse Totalize Quad %AI401-402 Accumulator - Counter 1 %AI403-404 Latch

XL7 User Manual 11.5.1 Normal When either Q1 or Q2 is configured for Normal operation, the digital output registers %Q1 and %Q2 drives that respe

XL7 User Manual TABLE OF CONTENTS PREFACE ...

XL7 User Manual 11.5.3 HSC Output (High Speed Counter Match) When either Q1 or Q2 is configured for HSC Output operation, HSC1 or HSC2 turns on,

XL7 User Manual NOTE: Setting the PLC mode to stop while the stepper is in operation causes the stepper output to immediately drop to zero and the

XL7 User Manual 11.8 STP Examples Example 1 Start Frequency Run Frequency Accel Count Run Count Decel Count 10,000,000 steps control sequence S

XL7 User Manual CHAPTER 12: SYSTEM SETTINGS AND ADJUSTMENTS 12.1 System Menu - Overview The XL7 has a built-in System

XL7 User Manual 12.3 System Menu – Details The following sections describe each of the Sub-Menus in detail. Set Networks This sub menu allows s

XL7 User Manual Text Tbl Size x = Number of bytes in application text tables Font Tbl Size x = Number of bytes in application font tables Protocol

XL7 User Manual Warning = Time and date need to be set I/O System Ok = I/O configuration matches the installed I/O and COM modules Warning = I/O c

XL7 User Manual View Protocols The View Protocols Sub-Menu displays two System Settings, neither of which may be edited. As mentioned in 0, b

XL7 User Manual Set Serial Ports The Set Serial Ports Sub-Menu displays three System Settings, all of which may be edited, and one optional it

XL7 User Manual Set Beeper The Set Beeper Sub-Menu displays one System Setting, which may be edited. Beeper enable Yes (default) = Enables b

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XL7 User Manual Removable Media The Removable Media Sub-Menu displays the Removable Media Manager. Having selected Removable M

XL7 User Manual If a directory name is highlighted, pressing Enter will switch to that directory showing its files and sub-directories. In a sub-

XL7 User Manual “Enable AutoRun” displays the following options which can be selected: Enable AutoRun No = OCS will be in IDLE mode after AutoL

XL7 User Manual Clone Selecting “Clone Unit” menu will open the following menu screen: Note: Free/Total – displays number of free and total by

XL7 User Manual 12.4 Touch screen calibration The touch screen is calibrated at the factory and rarely needs modification. However, if actual to

XL7 User Manual CHAPTER 13: USER INTERFACE 13.1 Overview This chapter presents the user interface (or operator view) o

XL7 User Manual On objects that represent non-discrete information, more action may be required beyond that of simply touching the object. For ex

XL7 User Manual NOTE: Each numeric entry object has a configured minimum and maximum value. If the operator enters a value outside of the config

XL7 User Manual 13.5 Ladder Based Screen Navigation Ladder logic can use several techniques to control screen navigation. Coils can be tied to

XL7 User Manual amount of tolerable slip and prevent false releases of the button, the XL7 allows adjustment of the allowable slide up to 5x t

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XL7 User Manual The current state of the displayed alarm is indicated by its color and optionally by an abbreviated indicator after the date/time

XL7 User Manual The currently selected entry is indicated by a yellow highlight which can be moved up or down by touching the arrow buttons or by

XL7 User Manual Note that when the screen saver is active (backlight shut off), any initial touch activity on the screen (or function key) to reac

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XL7 User Manual CHAPTER 14: REGISTERS 14.1 Register Definitions When programming the XL7 OCS, data is stored in memory

XL7 User Manual Table 14.3 – %SR Registers Register Name Description Min Val Max Val %SR6 SCAN_RATE Average Scan Rate ( / 10) - 1000 %SR7 MIN_RATE

XL7 User Manual Table 14.3 – %SR Registers Register Name Description Min Val Max Val %SR64 SS_STATUS SmartStack I/O Base Status 0 2 %SR65-76 SS_IN

XL7 User Manual 14.3 Register Map for XL7 OCS I/O Table 14.4 – Register Map for XL7 OCS I/O Fixed Address Digital/Analog I/O Function XL7 Model

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XL7 User Manual CHAPTER 15: CSCAPE CONFIGURATION 15.1 Overview XL7 OCS hardware is programmed with a Windows based PC

XL7 User Manual 15.3.2 Communicating via On Board Ethernet Port ... 84 15

XL7 User Manual 15.3 Establishing Communications The preferred method of communicating between Cscape and an XL7 OCS is via USB port. The XL7 O

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XL7 User Manual Now that the XL7 is plugged in, go to Cscape, Tools, Application Settings, Communications and choose the USB port (in this example

XL7 User Manual If communication is established, the target indicator will show the mode of the controller Target: yy(R) as shown in the status s

XL7 User Manual To check or change the ID on the XL7, press the System Button to enter the system menu. The first item in the menu is Set Network

XL7 User Manual 15.4 Configuration An overview of configuration: 1. Start the configuration by selecting the Controller | I/O Configure menu it

XL7 User Manual The Active mode group box allows the user to select if inputs are active high (Positive logic) or active low (Negative logic). It

XL7 User Manual The Output State On Controller Stop group box contains items to allow the user to specify how the remaining digital outputs beha

XL7 User Manual 15.8 Analog Output Configuration The following figure illustrates the Analog Output Configuration dialog. Figure 15.6 – Analog

XL7 User Manual Chapter 16: Fail – Safe System 16.1 Overview The Fail-Safe System is a set of features that allow an application to continue

XL7 User Manual Visual map of major tasks and the key chapters to assist you FIRST STEP of ANY TASK: DATASHEET Each X

XL7 User Manual 5. Set the ‘Enable AutoRun’ option to YES if the controller needs to be placed in RUN mode automatically after automatic restore

XL7 User Manual Restore OCS Data: When initiated, this will allow the user to manually copy the backed up data from the onboard FLASH to the Batt

XL7 User Manual The OCS follows the following sequence in execution of Automatic Restore: OCS Power Cycle Battery Backed RAM Registers check fail

XL7 User Manual 16.4 AutoLoad This system menu option allows the user to specify whether the OCS automatically loads the application AUTOLOA

XL7 User Manual The OCS follows the following sequence in execution of AutoLoad: Power up OCS Application Program absent or Applic

XL7 User Manual 16.5 AutoRun This system menu option, when enabled (YES), allows the user to automatically place the OCS into RUN mode after the

XL7 User Manual CHAPTER 17: CLONE UNIT 17.1 Overview ‘Clone Unit’ feature allows the user to “clone” the OCS of the ex

XL7 User Manual Free/Total – displays number of free and total bytes in Removable Media. 3. Make/Create Clone option enables user to duplicate /

XL7 User Manual 4. Once the cloning is successful, OCS gives a message as below: Figure 17.5 – Cloning Status Make/Create clone can also be tr

XL7 User Manual 2. Selecting “Clone Unit” menu will open the following menu screen. Select “Load Clone”. Figure 17.7 – Clone Unit Menu after C